{"id":2065,"date":"2023-06-10T12:39:06","date_gmt":"2023-06-10T10:39:06","guid":{"rendered":"https:\/\/decker-vt.de\/?p=2065"},"modified":"2025-10-30T12:26:35","modified_gmt":"2025-10-30T11:26:35","slug":"umkehrosmoseanlage-industriell","status":"publish","type":"post","link":"https:\/\/decker-vt.de\/en\/umkehrosmoseanlage-industriell\/","title":{"rendered":"Planung industrielle Umkehrosmoseanlage mit Elektrodeionisation (EDI)"},"content":{"rendered":"

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Planung Umkehrosmoseanlage Industriell<\/p>\n

Bei der Planung<\/a> einer industriellen Umkehrosmoseanlage<\/a> f\u00fcr einen Betrieb ist zun\u00e4chst zu ermitteln, ob die Umkehrosmoseanlage auch das richtige Verfahren abbildet. Zwar unterscheidet sich der erreichbare Leitwert in vielen F\u00e4llen nicht wesentlich von dem einer vergleichbaren Ionenaustauscheranlage<\/a> (idR < 20 \u00b5S\/cm), die Zusammensetzung des Leitwerts kann jedoch erheblich abweichen. Weiterhin gilt es zu beachten, dass eine Umkehrosmoseanlage trotz FU Pumpe nicht beliebig in Ihrer Leistung ver\u00e4ndert werden kann. Umkehrosmoseanlagen haben im Gegensatz zu Ionenaustauscheranlagen einen festen Betriebspunkt in L\/h, der erreicht werden mu\u00df um die Geschwindigkeiten auf der Membranoberfl\u00e4che, sog. Flux, in einem langfristig stabilen membran lebensdauer optiminierten Zustand zu halten. Nachdem man bei weniger Bedarf die Umkehrosmoseanlage nicht herunterregeln kann, ist ein sog. Reinwassertank (ggf. mit diversen Zusatzausr\u00fcstungen wie UV) erforderlich, der mit einer Druckstation als Vorlagetank f\u00fcr das VE Wasser dient. Die Druckstation kann z.B. eine Doppel-FU Pumpe sein, die auch bei mehreren angeschlossenen Abnehmern automatisch nachregeln kann. F\u00fcr die Abnehmer ist damit die Belieferung mit VE Wasser<\/a> aus der Leitung wie Stadtwasser m\u00f6glich und diese Abnahmestelle kann dann auch beliebig variiert werden. Die Planungen werden im \u00dcbrigen parallel mit den M\u00f6glichkeiten der Planung einer Ionenaustauscheranlage<\/a> durchgef\u00fchrt.<\/p>\n

Die Umkehrosmoseanlage<\/a> Industrie ben\u00f6tigt in der Regel 4 bar Vordruck aus der Stadtwasserleitung und im wesentlichen 4 Anschl\u00fcsse: Stadtwasser, Permeat, Abwasser (Konzentrat, Regenerat und Vorfilterr\u00fccksp\u00fclung) und Strom.<\/p>\n

Die Kernanlage der Umkehrosmose kann nach Kundenwunsch geplant werden. Zun\u00e4chst ist in der Regel ein Systemtrenner und ein Vorfilter 100\u00b5m erforderlich. Anschlie\u00dfend sind die H\u00e4rtebildner aus dem Wasser entweder \u00fcber eine (Duplex-)Enth\u00e4rtungsanlage auf Ionenaustauscherbasis mit Kochsalzregeneration oder \u00fcber eine tempor\u00e4re Maskierung \u00fcber Antisaklant-Komplexbildner aus dem Wasser zu entfernen. Es besteht nun die M\u00f6glichkeit verschiedener FU\/Nicht-FU Pumpen, Membranen mit unterschiedlichen Abscheideraten und die Anlage kann permeat- oder konzentratgestuft ausgef\u00fchrt werden. Die permeatgestufte Anlage zeichnet sich durch einen noch geringeren Leitwert aus, da das \u201egute\u201c Wasser nochmals \u00fcber eine weitere Umkehrosmose gef\u00fchrt wird und noch weiter verbessert wird, z.B. in Bereiche < 5 \u00b5S\/cm. Die die konzentratgestufte Anlage zeichnet sich dadurch aus, dass der Abwasseranfall des Konzentrats, also das \u201eschlechte\u201c Wasser, weiter reduziert wird.<\/p>\n

Soweit eine noch weitere Verbesserung des Permeats erforderlich ist, z.B. im Bereich Halbleiter mit erforderlichen Leitwerten von unter 0,1 \u00b5S\/cm = 10 MOhm*cm, sind noch weitere Ausbaustufen verf\u00fcgbar. Nach einer permeatgestuften Umkehrosmoseanlage erfolgt in der Regel noch eine Membranentgasung oder eine vorherige Abbindung der gel\u00f6sten Gase als HCO3<\/sub>, wenn der Leitwert nicht nur auf den Salzgehalt des Permeats bezogen ist und eine anschlie\u00dfende Feinreinigung mittels Elektrodeionisation<\/a> zur Elektrodeionisierung (sog. EDI) zum sog. Diluat. Regelm\u00e4\u00dfig wird der EDI eine Vollentsalzungspatrone<\/a> mit (ggf. UPW-) Mischbettharz zur externen Regeneration als Polizeifilter f\u00fcr das Diluat nachgeschaltet mit dem ein Leitwert bis zu 0,056 \u00b5S\/cm = 18,18 MOhm*cm erreichen lassen. Es gilt dabei jedoch zu beachten, dass sich dieses VE-Wasser sehr schnell mit bereits in der Luft befindlichen CO2<\/sub> anreichert, eine \u00dcberpr\u00fcfung im Becherglas also bereits einen Leitwert von 2-5 \u00b5S\/cm anzeigen kann. Es bedarf daher einer gesonderten Messmimik, die vor Ort fest verbaut ist und neben den Leitwert h\u00e4ufig auch weitere Parameter \u00fcberpr\u00fcft, die nicht im Leitwert ersichtlich sind.<\/p>\n

Eine weitere gesonderte Betrachtung erfordert der Abwasserstrom, also das Konzentrat. Hier bestehen verschiedene M\u00f6glichkeiten der Einleitung, die im Einzelfall gekl\u00e4rt werden m\u00fcssen und die unterschiedliche Konsequenzen haben: in die kommunale Kanalisation, in die CP-Abwasseranlage, vor die pH-Endkontrolle oder nach der pH-Endkontrolle.<\/p>\n

Eine gesonderte Indirekteinleitererlaubnis<\/a> f\u00fcr den Betrieb von Umkehrosmoseanlagen ist hinsichtlich der staatlichen \u00dcberwachung ist bis zur Grenze von 10 m\u00b3\/Woche Konzentrat\/Regenerat nicht erforderlich. Dar\u00fcber hinaus ist jedoch eine Genehmigung erforderlich, insbesondere wenn es zu einer Vermischung mit anderen Abwasserstr\u00f6men kommt. Zu beachten ist jedoch, dass die kommunale \u00dcberwachung diese Freigrenze nicht kennt, d.h. das entstehende Abwasser hat die \u00dcberwachungswerte der kommunalen Entw\u00e4sserungssatzung in jedem Fall, auch bei einer noch so kleinen Einleitung, zu erf\u00fcllen. Dabei sticht insbesondere der Parameter Kupfer (Cu) heraus, da dieser bis zu 2,0 mg\/l im Stadtwasser gem. TrinkwasserVO<\/a> betragen darf, in der kommunalen \u00dcberwachung jedoch nur 1,0 mg\/l zul\u00e4ssig sind und auch noch eine Aufkonzentration im Regenerat der Enth\u00e4rtungsanlage bzw. bei Antiscalantdosierung im Konzentrat erfolgt. Daneben gibt es in Einzelf\u00e4llen noch ein typisches Indirekteinleiterproblem mit dem Parameter Sulfat im Abwasser<\/a>.<\/p>\n

Sie haben weitere Fragen zur Planung, Auslegung, zum Betrieb oder zur Wartung einer Umkehrosmoseanlage oder EDI? Kontaktieren<\/a> Sie uns gerne.<\/p>\n

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